Today's Feature - The Stick that will not break!!!

Best material Strategy for “same performance, less breakage.”

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Best material Strategy for “same performance, less breakage.”

1) Carbon fiber + toughened resin system (biggest lever)

  • Modern sticks often fail from micro-cracks that grow after repeated impacts.

  • A tougher resin (sometimes nano-toughened) improves crack resistance and fatigue life without adding much weight.

  • This is the closest thing to “same stick, just lasts longer.”

2) Carbon + aramid fibers (Kevlar-type) in impact zones

Use aramid only in “slash and crack” areas:

  • lower shaft

  • heel/hosel area

  • blade edges

Why it works: aramid is excellent for impact and crack-arresting.
Trade-off: too much aramid can dull the feel, so you keep it as a thin reinforcing layer.

3) Carbon + Innegra (polypropylene fiber) or similar impact-damping fibers

  • Adds impact tolerance and reduces brittle fracture.

  • Helps sticks survive “one bad slash” moments.

  • Can be very effective when used as an outer layer or interlayer.

4) Basalt fiber as a reinforcement layer (optional)

  • Good at damping vibration and improving toughness.

  • Typically used as a supporting layer rather than the main structure.

Where sticks break, and what to reinforce

If you’re designing a “nearly unbreakable” $400 stick, you reinforce specifically:

  • Hosel/heel transition (classic break point)
    → carbon + aramid/Innegra wrap + tougher resin

  • Lower shaft (slash zone)
    → thin aramid/Innegra outer wrap

  • Blade edges (chips/cracks)
    → tougher resin + edge reinforcement

This lets you keep the same kick point and release, because the core carbon layup stays performance-first.

What would be realistically “better” at $400

A stick built this way could:

  • last meaningfully longer (often the practical target is “1.5–2× the life” for the same weight/flex),

  • keep the same pop and kick,

  • feel very similar—if reinforcement is used sparingly and strategically.

It still wouldn’t be literally unbreakable (nothing is in Hockey), but it’s the most credible path to “same performance, fewer broken sticks.”

If you want a quick buying heuristic (no engineering)

Look for sticks marketed around:

  • impact resistance/durability layups

  • reinforced hosel

  • toughened resin/nano resin

  • aramid or Innegra reinforcement

Those are usually the features that map to real-world durability gains without turning the stick into a heavy club.

About Warrior Hockey

USA Hockey’s Warrior Hockey Discipline is dedicated to injured and disabled U.S. military veterans who have served our country and play the sport of ice Hockey. As one of the Disabled Hockey Section's newest disciplines, Warrior Hockey is quickly growing across the country. While some of the participants played Hockey prior to being injured, many tried it for the first time for therapeutic reasons.  

To be eligible to compete in the Warrior Hockey Discipline, participants must have a discharge under honorable conditions with the ability to provide official documentation from their designated branch of service. 

USA Hockey thanks the men and women of the armed forces for their service.

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